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UV-curable coating for plastic products

Authentic Colors, Exceptional UV Curing.
Consultation hotline

Consultation hotline00886-4-23286708

introduction

At GPC, we specialize in delivering top-tier UV-cured coating solutions tailored for a wide array of plastic 

products. Be it the casing of household appliances, everyday items, or components of high-tech 

products, our coatings are meticulously crafted to offer optimal protection and aesthetics. Every barrel of 

GPC's coating stands as a testament to our unwavering commitment to quality, efficiency, and 

environmental sustainability.


Why Choose Us?


Eco-conscious:

Our UV-cured coatings, known for their low-solvent and rapid-curing attributes, are part of our drive championing green initiatives.


Tailored to You:

          We offer professional formula design and technical support tailored to the specific needs of our clients.




Here's what we offer 

Primer Coating

Our UV series of UV-cured primers are tailored for application to vast plastic surfaces. Beyond 

exceptional adhesion and protection, they also feature low-temperature curing, making them ideal for 

heat-sensitive plastics.

Colored Coating

Our UV series cured colored coatings offer a diverse color palette for plastic products. Apart from their high efficiency and exemplary adhesion, they ensure perfect curing at lower temperatures 

without harming heat-sensitive plastics.


Clear Coating

Our clear coatings, employing UV technology, offer unmatched protection and brightness, ensuring plastics retain their genuine sheen. Rapid curing, low fading, and resistance to UV exposure make

 them the top pick for plastic commodities.


Product Specification : UV-curable coating for plastic products

    

Product Specifications

Main Component: PUV system (Glossy/Matte UV)

Thinner: UV Thinner

Mixing Ratio

1 part

0.2-0.4parts

Filter Mesh

Using a 400 mesh sieve

Spray Gun, Air Pressure

3-4gf/cm2

Film Thickness

Glossy UV: 33±5μm

Matte UV: 18±3μm

Irradiation Conditions

 *Bake at 55℃~60 for 68 minutes

*UV lamp specification: 120 W/cm

*Lamp-to-substrate distance: 15±3 cm

Accumulated UV varnish for curing is approximately 700~1000mj/cm² as measured by a GPC energy meter.

Packaging Conditions

Packaging can proceed once the material has cooled down.

Physical Testing Conditions

1.     After UV exposure, wait for the coating film and substrate to cool

completely before conducting physical tests.

2.     Simulated environment test conditions: After UV exposure, let it sit at

room temperature for 24 hours before testing. Suitable for ABS.

Suitable Substrates

ABS, ABS+PC, PC, PC+fiberglass


                                

Physical Properties Test :  UV-curable coating for plastic products

Test Items

Test Conditions

Test Results

1

Film Thickness

Determined by film thickness gauge

33±5um

2

 

Adhesion

The sample is placed flat and scored both horizontally and vertically using a 100-grid knife. After cleaning the scored section, 3M#610 tape is applied over the grid. The tape is then pulled off at a 45° angle three times, resulting in a 5B adhesion rating.

5B

3

 

Hardness

Lay the test panel flat. Using the Mitsubishi Pencil Hardness Tester at a 500g load, the coating should exhibit a scratch-free surface with a hardness rating between H-2H.

No scratches

4

Rub Resistance Test

Using an EF74 eraser under a 500g load, the coating is rubbed back and forth at a speed of 30 strokes/minute for 1000 cycles. The substrate (paint) should not be exposed.

No substrate exposure observed

5

Rub Resistance Test

Using No.502 eraser with a test cycle of 30 times/min under a 1Kg load. After 1000 back-and-forth frictions, the underlying material (paint) should not be visible.

No substrate exposure observed

6

RCA Wear

Under a 175g load, the coating is rubbed with tape. Glossy UV can withstand 250 cycles, while Matte UV 80 cycles without exposing the underlying paint.

No substrate exposure observed

7

IPA (Isopropyl Alcohol) Resistance

Using IPA under a 500g load, rubbing distance of 6cm, at a speed of 30 cycles/min. After 250 back-and-forth frictions, the substrate should not be visible.

No substrate exposed.

8

Alcohol Resistance

Using 95% ethanol under a 500g load, rubbing distance of 6cm, at a speed of 30 cycles/min. After 250 back-and-forth frictions, the substrate should not be visible. **Result**: No substrate seen.

No substrate exposure observed

9

CS-5 Gloss Wear Resistance

Using CS-5 (wool felt friction bar) under a 200g load, speed of 30 cycles/min, and distance of 4cm. After 250,000 frictions, the base paint should not be visible.

No substrate exposure observed

10

Chemical Resistance

Tested with a 100% cotton sieve of 300x300mm diameter, cycling rate of 0.5/S, distance of 3cm, and load of 500g. Tested 100 times with materials: Acidic synthetic sweat (PH4.7) Olive oil Nivea Lemon juice Cleaning agent 95% Isopropyl alcohol. The paint should remain intact and show no abnormalities.

No significant abnormalities observed after testing.

11

Boiling Water Resistance

It was submerged in an 80 water bath for 2 hours. The surface remains unchanged with a 5B pencil hardness test result.

No visible abnormalities, 5B hardness achieved.

12

High Temperature and Humidity Resistance

Exposed to 65 and 95% humidity for 120 hours, followed by a 6-hour recovery at room temperature. Post-examination shows no abnormalities with a 5B pencil hardness test result.

No visible abnormalities, 5B hardness achieved.

13

High Temperature and Humidity Resistance

Tested at 50 and 95% humidity for 336 hours (14 days).

No visible abnormalities, 5B hardness achieved.

14

 

High Temperature Storage

Stored in a 70 environment for 96 hours, then allowed 4 hours to return to room temperature. Post-examination shows no abnormalities with a 5B pencil hardness test result.

No visible abnormalities, 5B hardness achieved.

15

 

Low Temperature Storage

Placed in a -40 environment for 96 hours, followed by a 4-hour recovery at room temperature. Post-examination shows no abnormalities with a 5B pencil hardness test result.

No visible abnormalities, 5B hardness achieved.

16

 

Thermal Shock Resistance

High temperature set at 80°C, low temperature at -40°C, each temperature held for 1.5H, transition time is 20 minutes, 20 cycles total. After 4 hours at room temperature, tested with 5B grid. No color change, bubbling, peeling, falling, or change in gloss.

No visible abnormalities, 5B hardness achieved.

17

Thermal Shock Resistance

-20 for 24 hours (1 cycle) 65 at 95% humidity for 24 hours (1 cycle), for a total of 7 cycles (168 hours).

No visible abnormalities, 5B hardness achieved.

18

Temperature and Humidity Cycling

High temperature set at 65°C with 95% humidity, low temperature at -40°C, each temperature held for 1.5H, transition time is 20 minutes, 20 cycles total. After 4 hours at room temperature, tested with 5B grid. No color change, bubbling, peeling, falling, or change in gloss.

No visible abnormalities, 5B hardness achieved.

19

Contamination Resistance

Tested against lipstick, coffee, water-soluble ink, and black crayon, allowing at least 1 hour of contact at room temperature. The surface should remain clean after washing with tap or soapy water.

No visible contamination

20

QUV Test

UVA-313; Standard light: 0.72W//nm; Temperature: 70; Test duration: 100 hours. After testing, the paint surface should show no cracking, with a ΔE≤1.0 (this test result can be largely affected by the base paint color).

No paint surface cracking observed.

21

Salt Spray Test

Temperature at 35, humidity at 95%, with a 5% NaCl solution spray. After 48 hours in the salt spray environment, the product surface should show no rust or discoloration.

No visible abnormalities

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